Dillon Worsham, P.E.

Senior Consultant

Forensic Services

Birmingham

Background

Mr. Dillon Worsham is an experienced mechanical engineer and technical consultant specializing in the investigation and analysis of accidents, failures, and other technical issues related to a variety of equipment, products, components, and systems. He has extensive experience evaluating vehicle collisions, damage consistency, accident reconstruction, and engine failures. Mr. Worsham has experience evaluating consumer products and appliance failures, including washing machines, dishwashers, refrigerators, water heaters, water filters, toilets, gas grills, and chairs. Mr. Worsham has also analyzed issues involving various mechanical components (steel and plastic pipes, fittings, valves, fasteners, hoses, fire sprinklers, and bearings), heavy equipment (excavators, farm equipment, and forklifts).

Mr. Dillon Worsham holds a B.S. degree in Mechanical Engineering and a B.A. degree in Business Administration.  He is a registered professional engineer in Alabama, Florida, Georgia, and Mississippi. He has more than 15 years of experience, consisting of forensic evaluation of vehicular collisions, mechanical product failures, as well as automotive manufacturing and design, including product engineering, quality management, product testing, project leadership, and resource management.

Mr. Worsham developed a comprehensive knowledge of automotive manufacturing and design while holding various positions for a large automotive manufacturer. Mr. Worsham spent nearly 15 years working to understand and prevent manufacturing and design defects. His experience includes root cause analysis for vehicle non-conformities and solutions to various mass production and warranty claims related to passenger vehicles. Mr. Worsham was involved in the development of automotive design for manufacturing and held multiple leadership roles in different areas of the factory. He held the positions of mass production/market quality engineer, new model project engineer, quality manager in the weld shop, manager in exterior product development, and manager in chassis and drivetrain product development.

Mr. Worsham’s experience in automotive manufacturing provides him with a unique and broad understanding of every component of the vehicle. His experience includes knowledge of every stage in the vehicle life cycle from initial design concept to customer use in the market.

Education and Certifications

  • Mechanical Engineering, B.S.: University of Alabama, Birmingham (2007)
  • Business Administration, B.A.: University of Florida (2002)
  • Registered Professional Engineer: Alabama (Reg. No. 36370); Florida (Reg. No. 94736); Georgia (Reg. No. 48981); and Mississippi (Reg. No. 36256)
  • Licensed Remote Pilot: Certificate Number 4781218 (2023)
  • Test Driver Certified: B-Class License Transportation Research Center (2021)
  • SAE Fundamentals of Threaded Fasteners (2019)
  • ASME 14.5 Geometric Dimensioning and Tolerancing (GD&T) Design and Applications (2018)
  • Bosch CDR Tool Certified Technician (2022)

Contact Information


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